On-site improvement solutions - List of Manufacturers, Suppliers, Companies and Products

On-site improvement solutions Product List

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[Case Study] Morimar Casting Co., Ltd.

[Case Study] Morimar Casting Co., Ltd.

Understand data in real time! It's simple and easy to understand, which makes it usable.

We would like to introduce a case study of the implementation of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' at Morimar Casting Co., Ltd., which has manufacturing technology for molded bathtubs and wash counters. The company was promoting digital transformation (DX) across the entire group and aimed to improve the flow of production processes and increase the direct delivery rate, which led to the adoption of our product. After implementation, they were able to grasp data in real-time, allowing them to instantly identify changes in defect trends and connect them to improvements. [Case Overview] ■Challenges - Not knowing where items are stagnating in the process, and taking time to identify the cause when rework situations continue. ■Effects - Instantly grasping changes in defect trends and connecting them to improvements. - The data from our product has been very helpful when lecturing workers. *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Hamamatsu Pulse Co., Ltd.

[Case Study] Hamamatsu Pulse Co., Ltd.

Utilized in ink refilling operations! A case where the results of improvements led to great confidence.

We would like to introduce a case study of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' implemented at Hamamatsu Pulse Co., Ltd., which focuses on contract manufacturing. In the company's operations, there was a significant reliance on human skills, and they wanted to ensure quality while managing worker skills and implementing error-proofing measures. As a result, they decided to adopt our product, which is currently being utilized in the ink filling process. 【Case Overview】 ■Challenge: To ensure quality while managing skills and implementing error-proofing measures ■Effects: - Reduced management effort by going paperless - Visualization of data has led to opportunities for improvement - The production efficiency of a certain product exceeded 100% - It has also become a significant source of confidence for the workers *For more details, please refer to the related links or feel free to contact us.

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Are you facing challenges in your current manufacturing site? Promote DX in the manufacturing site!

Are you facing challenges in your current manufacturing site? Promote DX in the manufacturing site!

Supporting manufacturing with the power of digital and data! Demonstrating effectiveness across all operations through design, support, and visualization of on-site work.

"Roland DG Assemble" is a manufacturing improvement solution that supports all aspects of work with the power of digital and data, achieving standardization of work, self-process assurance of products, and on-site Kaizen. With simple screen design and batch registration features, anyone can easily design processes. Additionally, it allows real-time understanding of who, when, where, what tasks were performed, and what the results were, and since it aggregates performance by work unit, it supports diverse visualization and detailed analysis on-site. [Features] ■ Reduction of production lead time ■ Realization of multi-skilled workers ■ Reduction of work-in-progress inventory ■ Improvement of organizational communication ■ Realization of diverse and variable production ■ Strengthening collaboration between upstream and downstream processes *For more details, please download the PDF or feel free to contact us.

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[Manufacturing Industry DX] Achieving Complete Quality in Our Processes

[Manufacturing Industry DX] Achieving Complete Quality in Our Processes

Just follow the instructions on the screen and proceed with the work! Anyone can achieve the same quality.

The manufacturing site improvement solution 'Roland DG Assemble' prevents quality defects caused by work mistakes and builds quality into the process through work support functions. It automatically ensures fastening guarantees and parts quality during work. It is compatible with various tools and measuring instruments such as drivers, calipers, wrenches, and scales. Additionally, in the event of measurement errors or work defects, it can alert the operator through voice output or warning messages. 【Features】 ■ IoT integration with tools and measuring instruments for automatic counting of fastening and measurement values ■ Prevents variations in quality by following on-screen instructions during work ■ Prevents careless mistakes during work with alert notifications and warning displays *For more details, please download the PDF or feel free to contact us.

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[Manufacturing Industry DX] This one tool is all you need for on-site process design!

[Manufacturing Industry DX] This one tool is all you need for on-site process design!

Achieving standardization in work! Making process tasks doable anytime and by anyone, moving towards depersonalization.

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' With a simple screen design and bulk registration features, anyone can easily design processes. You can centralize correct tasks and procedures in a paperless format. Please feel free to contact us when you need assistance. 【Features】 ■ Work procedures are optimized, achieving standardization of tasks ■ Process work can be done anytime and by anyone, reducing dependency on specific individuals *For more details, please download the PDF or feel free to contact us.

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[Manufacturing Industry DX] Staff from the manufacturing site provide support.

[Manufacturing Industry DX] Staff from the manufacturing site provide support.

Full support along with the provision of know-how until you become able to master it!

The manufacturing site improvement solution "Roland DG Assemble" is supported by staff with experience from the manufacturing field. Our company has implemented various Kaizen activities on-site, including improving product quality, optimizing manufacturing processes, and managing workers. We provide comprehensive support not only to ensure that the system can be "used" but also to help you "master" it, along with sharing our know-how. 【Product Features】 ■ Reduction of production lead time ■ Realization of multi-skilled workers ■ Reduction of work-in-progress inventory ■ Improvement of organizational communication ■ Realization of diverse and variable production ■ Strengthening collaboration between upstream and downstream processes *For more details, please download the PDF or feel free to contact us.

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Manufacturing Industry DX Support

Manufacturing Industry DX Support

A personal trainer that leads to success! Continuous on-site improvement carried out together with experienced manufacturing professionals.

We provide "accompanying support" that regularly communicates even after implementation, fully supporting the establishment of operations and improvements by leveraging the experience from the manufacturing site. Through "Roland DG Assemble," we offer appropriate advice and support tailored to our customers for on-site improvements. We aim to be like a personal trainer that leads you to success. Please feel free to contact us when you need our services. 【Features】 ■ Organization of issues ■ Skill enhancement support ■ Establishment of operations and internal penetration ■ Dedicated support staff ■ Progress management until success *For more details, please download the PDF or feel free to contact us.

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[Free White Paper Available] Starting Site DX from Self-Process Guarantee

[Free White Paper Available] Starting Site DX from Self-Process Guarantee

Guarantee your own work! You can also expect cost reduction and shorter manufacturing lead times.

This document explains the concept of "self-process assurance" and specific implementation methods to prevent the occurrence and outflow of defects. It details the necessary elements for self-process assurance, such as "clarifying the work process," "providing necessary information at the right time," and "being able to confirm that the work was done correctly." By implementing self-process assurance, improvements in product quality can be achieved, and reductions in inspection processes can lead to cost reductions and shorter manufacturing lead times. [Contents] ■ Defects occur even when done "properly" ■ Is inspection a waste? ■ Necessary elements for self-process assurance ■ Self-process assurance and DX *For more details, please download the PDF or feel free to contact us.

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Cloud-based manufacturing site improvement solution

Cloud-based manufacturing site improvement solution

Condensed know-how of "digital stalls"! Total support from system introduction to operation.

"Roland DG Assemble" is a cloud-based solution for small and medium-sized manufacturers aimed at analyzing and solving issues that arise in production and quality on the manufacturing floor. For many years, Roland DG has supported manufacturing and has developed the production site alongside digital platforms. It generates value such as shortening production lead times, realizing diverse and variable production, and reducing work-in-progress inventory. Please feel free to contact us when you need assistance. [What we can do] ■ A simple cloud-based solution with only a monthly fee ■ Not just mere digitization ■ Support for utilization by employees who are well-versed in the manufacturing site *For more details, please refer to the related links or feel free to contact us.

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Three-step conjugation of Roland DG Assemble

Three-step conjugation of Roland DG Assemble

Towards improving the flexibility of factories (systems, people) to respond to variations and mutations!

We would like to introduce the three-tier utilization of our cloud-based manufacturing site improvement solution, 'Roland DG Assemble.' In worker support, we provide comprehensive assistance to operators through paperless operations and error-proofing via IoT integration. In administrator support, we shift from management tasks to improvement tasks through high-precision visualization using data utilization. In terms of enhancing factory value, we improve flexibility in factories (systems and people) to respond promptly to variations in product types and quantities. 【Three-Tier Utilization】 1. Worker Support 2. Administrator Support 3. Factory Value Enhancement *For more details, please refer to the related links or feel free to contact us.

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[Manufacturing Industry DX] Promoting Visualization and Kaizen on the Shop Floor

[Manufacturing Industry DX] Promoting Visualization and Kaizen on the Shop Floor

Achieving traceability, strengthening organizational collaboration, and enhancing worker skills!

The manufacturing site improvement solution "Roland DG Assemble" accumulates all work record data in the system, enabling visualization tailored to on-site operations through a dashboard, thereby accelerating Kaizen. Progress of work can be monitored in real-time. You can check who is currently working on what, and whether they are paused, allowing for immediate response in case of delays or issues. Additionally, we can customize the indicators and types of graphs you wish to monitor according to your needs. 【Features】 ■ Detailed performance tracking for each task ■ Real-time progress monitoring ■ Improvement of work quality through skill maps and proficiency graphs ■ Customizable dashboards tailored to your business needs *For more details, please download the PDF or feel free to contact us.

  • Construction and process management software

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[Manufacturing Industry DX] Ensuring quality within the process through work support functions!

[Manufacturing Industry DX] Ensuring quality within the process through work support functions!

Error prevention with poka-yoke functionality! Reliable recovery support in the event of human errors.

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' By integrating IoT with tools and measuring devices, data such as the number of fastenings, weight, and length is automatically captured into the system. Furthermore, we incorporate poka-yoke functions into work processes that are prone to errors, supporting the prevention of human errors and quality defects. 【Features】 ■ Prevents the occurrence and outflow of quality defects, achieving self-process assurance for products ■ Provides reliable recovery support in the event of human errors *For more details, please download the PDF or feel free to contact us.

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[Manufacturing Industry DX] Visualizing all work through high-precision performance aggregation!

[Manufacturing Industry DX] Visualizing all work through high-precision performance aggregation!

Quick decision-making for on-site improvements with a rich dashboard! Enhancing worker motivation.

We would like to introduce our manufacturing site improvement solution, 'Roland DG Assemble.' It allows you to grasp in real-time who, when, at which process, what work was done, and what the results were. Since it aggregates performance data at the task level, it supports diverse visualization and detailed analysis of the site. Please feel free to contact us when you need assistance. 【Features】 ■ Promotes site improvement and strengthens organizational collaboration ■ Enhances worker motivation through visualization of skill maps and proficiency levels *For more details, please download the PDF or feel free to contact us.

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Cloud-based Manufacturing Site Improvement Solution: Introduction Effect from Numerical Data 2

Cloud-based Manufacturing Site Improvement Solution: Introduction Effect from Numerical Data 2

Introducing the effects of quality improvement, reduction of work-in-progress inventory, and support for training new employees!

We would like to introduce the effects of implementing our cloud-based manufacturing site improvement solution, 'Roland DG Assemble,' based on numerical data. As for the effects of quality improvement and work-in-progress inventory reduction, the quality loss cost reduction rate for defects within the process is 90%, and the work-in-progress inventory reduction rate is 30%. Additionally, regarding the effects of supporting new employee training, when estimated for the training of one worker, the reduction in work instruction hours is 10 hours per month, and the reduction in indirect labor costs is 30,000 yen per month. 【Effects】 <Quality Improvement, Work-in-Progress Inventory Reduction> ■ Quality loss cost defect reduction rate within the process: 90% ■ Work-in-progress inventory reduction rate: 30% <Support for New Employee Training> ■ Reduction in work instruction hours: 10 hours/month ■ Reduction in indirect labor costs: 30,000 yen/month *For more details, please refer to the related links or feel free to contact us.

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Cloud-based Manufacturing Site Improvement Solution: Introduction Effect from Numerical Data 1

Cloud-based Manufacturing Site Improvement Solution: Introduction Effect from Numerical Data 1

Introducing the effects of digitalization on-site and the effects of improving process balance!

We would like to introduce the implementation effects based on data from our cloud-based manufacturing site improvement solution, 'Roland DG Assemble.' In terms of the effects of digitalization on the site, when estimated for a factory with 50 workers, indirect labor hours were reduced by 6,500 minutes per month, resulting in a reduction of indirect labor costs by 210,000 yen per month. Additionally, regarding the effects of improving process balance, the quarterly productivity improvement rate was +20%, and direct labor cost savings amounted to 3.5 million yen per month. **Effects** <Digitalization of the site> - Indirect labor hours reduction: 6,500 minutes/month - Indirect labor cost reduction: 210,000 yen/month <Process balance improvement> - Quarterly productivity improvement rate: +20% - Direct labor cost reduction: 3.5 million yen/month *For more details, please refer to the related links or feel free to contact us.*

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